Electrical Controls Training Equipment
 

This electrical controls training device allows for training in the operation, application, correct wiring, and troubleshooting of motor controls found in industry.  Students will understand how electrical controls provide power, control, and protection for equipment and personnel.  The components are separated into individual modules and mounted on durable non-conductive enclosures.  This design allows you to easily customize and interchange modules on your trainer by selecting only the modules you need.  You can add more modules as your needs change or additional resources become available.
Modules may be added or moved on the sturdy two sided A-frame.  This design allows you to construct two separate trainers making it possible for two lab exercises to be built simultaneously.  Quick connections are made by inserting standard solid 22 to 18 AWG wire into spring loaded terminals.
The electrical controls workbook will identify each component in detail and provide safe operational practices.  Students will build and troubleshoot several circuits including:

  • On/Off circuit
  • And circuit
  • Or circuit
  • Not circuit
  • Nor circuit
  • Nand circuit
  • Multiple outputs
  • On/off using relay contacts
  • Timing circuit – Pulse from momentary
  • Or maintained
  • Two hand – no tie down
  • Sequential On
  • Latching/Unlatching with relay
  • Jog/Run
  • Exclusive Or
  • Flip-Flop
  • Sequencing
  • Timed on – held while timing
  • Timed on with momentary contact
  • Timed off – held while timing
  • Timed off with momentary contact
  • Timing circuit – Pulse from maintained
  • Many motor control circuits
Train-The-Trainer available for all equipment: Structured around getting the most out of your training equipment. The focus is applying the subject matter to the AIT training equipment, allowing for teacher professional development on the equipment in which they will instruct.

The Instructor manual provides you with the materials to conduct a class. The manual provides a detailed description of the function for each circuit and outlines troubleshooting techniques. You will also find instructions on how to enter faults into the circuits.

Available Electrical Control Trainer Modules:

Power Supply Module............................................................................................................$ 545.95 USD
Electrical Controls Training Equipment Module
The Power Supply Module plugs into 120 volt wall outlet, and supplies 24 volt AC power for operating the trainer.  It comes with a GFCI to ensure that it is safe for personnel, and is circuit breaker protected to prevent accidental damage to components.  There are three pilot lights on the panel to be used as outputs for the circuits.  The power supply module also includes 50 ft. of wire.

Pushbutton Module...............................................................................................................$ 435.95 USD
Electrical Controls Training Equipment Module

The Pushbutton Module includes two industrial duty multiple contact pushbuttons.  One of the pushbuttons is “mushroom” style, commonly used as an e-stop in industry.  Both pushbuttons include two sets of normally open (NO), and two sets of normally closed (NC) contacts to add to their versatility.  The module is labeled to show the schematic symbol and connection points of the components.

Pushbutton/Selector Switch Module....................................................................................$ 435.95 USD
Electrical Controls Training Equipment Module
The Pushbutton/Selector Switch Module is used to provide additional inputs for control circuits.  The pushbutton is the same industrial duty type used in our Pushbutton Module.  This module also includes a selector switch, making it possible to build “jogging”, and other circuits.  The module is labeled to show the schematic symbol and connection points of the components.


Fault Box..........................................................................................(included with timing relay module)
Electrical Controls Training Equipment Fault Box

The Fault Box is a standard feature in the relay modules below.  Each module has 4 toggled faults that can be introduced into the circuits by the Instructor.  This is a useful tool that can enhance the troubleshooting skills of your students.  Fault switches are labeled and outlined in the instructor manual.


Relay Module.........................................................................................................................$ 405.95 USD
Electrical Controls Training Equipment Relay Module
The Relay Module includes two – 24VAC 8 pin pilot duty ice cube relays.  The relays serve many functions such as outputs and switching and control circuits.  Switching functions make it possible to build many realistic industrial circuits with the trainer, including latching, AND, OR, and Flip-Flop.  The module is labeled to show the schematic symbol and connection points of the components.  Includes Fault Box above.

Timing Relay Module............................................................................................................$ 600.95 USD
Electrical Controls Training Equipment Module
The Timing Relay Module includes the same 24VAC 8 pin pilot duty ice cube relay as in the Relay Module above.  It also includes an 8 pin timing relay.  This relay combination greatly increases the versatility of the trainer, making it possible to build timing circuits.  The module is labeled and includes Fault Box above.

Switch Module.......................................................................................................................$ 380.95 USD
Electrical Controls Training Equipment Module
The Switch Module includes a limit switch with NO and NC contacts, and a pressure switch with NO and NC contacts.  Included are instructions and hardware to operate the pressure switch.  These components increase student awareness of industrial electrical devices.  The module is labeled to show the schematic symbol and connection points of the components.

Motor Starter Module : 1-Phase or 3-Phase.........................................................................$ 690.95 USD
Electrical Controls Training Equipment Module

The Iron Horse 3-phase motor starter module consists of an authentic Industrial duty 3-phase motor starter complete with one set of N.O. and one set of N.C. of Auxiliary contacts.  The coil voltage is 24VAC.  Also included are adjustable overload contacts, from approximately 2.7 amps to 4.3 amps.  The Motor Starter Module comes with quick connectors to make it extremely easy to hook up.  The connections are conveniently labeled to make easy to identify as well as easy to connect. ...More Info.


3-Phase or 1-Phase Motor Module ....................................................................................$ 2,195.95 USD
Electrical Controls Training Equipment Motor Module
The 3-Phase Motor Module is designed to be used with the 3-phase Motor Starter Module which is controlled by 24 VAC.  However The trainer can be manually operated.  Input power is supplied by 120 volt wall outlet to a 3-phase converter.  All 3-phase connections are made through pre-wired heavy duty cords with twist-lock connectors and reversing of the industrial duty motor is accomplished by a pre-wired reversing switch.  The trainer is fused to protect against accidental damage of components, and it comes with a Portable GFCI Safety outlet to ensure safety of the Participants. (DOES NOT INLCUDE MOTOR STARTER MODULE LISTED ABOVE)

A-Frame Console...................................................................................................................$ 395.95 USD
Electrical Controls Training Equipment A Frame Consol

This sturdy bench top 16-Gauge A-Frame Console is constructed to place a maximum of nine modules per side.  This design provides you the ability to construct two separate trainers making it possible for two lab exercises to be built simultaneously.  The A-frame has four slip resistant non-scratching feet so you can use it on any surface.  The A-frame is predrilled allowing you to easily attach, add, or interchange modules. Overall size 20" L x 18"W x 21½"


Electrical Controls Trainer Package Details and Pricing
(All Prices USD)

  Deluxe Intermediate Basic

2- Sided

1- Sided 2- Sided 1- Sided 2- Sided 1- Sided
Power Supply Module
2 1 2 1 2 1
Push Button Module 2 1 2 1 2 1
Push Button / Selector Switch Module 2 1 2 1 2 1
Relay Module 2 1 2 1 - -
Timing Relay Module 2 1 2 1 2 1
Switch Module 2 1 2 1 - -
Motor Starter Module 2 1 - - - -
Multi-Meter Module 2 1 2 1 2 1
3-Phase / Single-Phase Motor Module 2 1 - - - -
A-Frame 1 1 1 1 1 1
Alligator Clip Assortment and Terminal Inserts 2 1 2 1 2 1
Total List Price $ 13,256.85 $ 6826.40 $ 7,483.05 $ 3,939.50 $ 4,817.35 $ 2,606.65
Savings $ 860.90 $ 530.45 $ 687.10 $ 343.55 $ 321.40 $ 110.70
Selling Price $ 12,395.95 $ 6,295.95 $ 6,795.95 $ 3,595.95 $ 4,495.95 $ 2,495.95

Prices and specifications are subject to change without notice.
Prices do not include shipping.

90-day upgrade: Within 90 days of your Trainer purchase you may upgrade from a Basic-to-Intermediate, Basic-to-Advanced, or Intermediate-to-Advanced for only the difference in selling price.

 

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